Conduit/Raceway Sizing Calculation (as per the CEC 2021)

Navigating conduit sizing within the Canadian Electrical Code (CEC) can sometimes seem daunting. However, with the right approach and understanding, it becomes a straightforward task. In this guide, we’ll demystify the process, by walking through a hands-on example. By the end of this guide, you’ll have both the knowledge and the confidence to size conduits correctly as per the CEC.

Example:

As per the code, what size should the EMT conduit be to house 3x#4AWG RW90 conductors at 600V?

  1. Refer to Table 10A to find the cross sectional area of a #4 RW90 conductor at 600V.

    • 3 RW90 conductors with 52.46mm² cross sectional area.

    • Total area = 3 x 52.46mm² = 157.38mm²

  2. Refer to Table 8 to see what the maximum fill % is.

    • 3 insulated conductors results in a max fill of 40%

  3. Calculate the conduit size:

    • 157.38mm² ÷ 0.40 = 393.45 mm²

    • A = π*r²

    • r = sqrt(393.45 ÷ π) = 11.19 mm

    • Diameter d = 2r = 22.38 mm (closest trade size is 27mm)

  4. Alternatively, you can refer to Table 9G to find the nominal trade size required for your EMT conduit.

    • Table 9G specifically has the 40% fill for various conduits.

    • We know that we need to fit 157.38mm², in the conduit but cannot exceed the 40% fill rule. Using the table, we find that EMT conduit with a nominal trade size of 27 has a 40% area of 215.65mm² (trade size 21 is 132.03 < 157.38)

Therefore, as per the CEC, we would require at minimum a 27mm EMT conduit to house the 3 #4AWG RW90 conductors.